Manufacturing AI · Private Beta·Dashboard-first intelligence layer

Factory data.
Clear guidance.
Less downtime.

AptVisor connects machine data, documentation, and floor observations into one dashboard that turns raw industrial signals into real-time maintenance guidance.

  • Connect PLC, OPC UA, SCADA, MES, sensors, and documents
  • Explain machine states in plain language for every shift
  • Log stoppages, fixes, and field interactions automatically
Live intelligence layer

Hydraulic Press 2

Assembly Line 4
Machine healthWarning
72risk score
Connected signals

OPC UA · pressure recovery rising

PLC · seal cycle variance

SCADA · temperature drift

MES · 14 min unplanned stop

AI maintenance recommendation

Schedule seal-kit replacement during the next planned window. Pressure recovery and zone temperature are drifting together.

Grounded in
SOP-204 lockout
HPX-400 manual
Last 3 stoppage logs
Auto log
14:22

Anomaly linked to Cylinder A seal wear

14:24

Operator confirmed lockout step 1

14:31

Fix path added to facility knowledge base

MACHINE HEALTH ·OPC UA ·PLC SIGNALS ·SCADA ·MES CONTEXT ·AUTO LOGGING ·FACILITY KNOWLEDGE BASE ·MACHINE HEALTH ·OPC UA ·PLC SIGNALS ·SCADA ·MES CONTEXT ·AUTO LOGGING ·FACILITY KNOWLEDGE BASE ·
The problem

Downtime is expensive. The fix is already hiding in your data.

Most plants already have machine signals, maintenance history, and worker knowledge. The problem is that none of it reaches the operator fast enough when the line is down.

01
2/3
of downtime drivers

Equipment failure and human error together cause roughly two-thirds of unplanned downtime. Both are easier to reduce when operators get grounded guidance in the moment.

02
$100K+
lost per hour

Mid-sized plants can lose well over $100K for every hour of unplanned downtime. Automotive and high-throughput lines can lose far more.

03
4-72h
outside support wait

When the fix depends on OEM or third-party support, teams wait for availability, travel, diagnosis, and the right person to get on the line.

04
6-12mo
knowledge handoff gap

New workers can take months to operate independently. The bottleneck is not effort; it is access to the senior knowledge that already exists in the facility.

The solution

One intelligence layer for machine data, documents, and floor work.

AptVisor makes live industrial data human-readable, grounds recommendations in facility documents, and captures each interaction into a local knowledge base.

01
Connect the floor.

Ingest machine data from PLCs, sensors, OPC UA, SCADA, and MES alongside SOPs, manuals, schematics, and maintenance records.

02
Explain the state.

Translate complex parameters, faults, and trends into plain-language guidance grounded in this machine and this facility.

03
Capture the work.

Log stoppages, decisions, fixes, and field-assistance sessions automatically so the plant knowledge base improves after every shift.

Surfaces
Dashboard
Phone
Smart glasses
Use cases

Built for maintenance. Useful for training. Grounded in the floor.

Turn every fault into a guided maintenance workflow.

When a press trips a fault or a spindle starts vibrating, AptVisor combines live machine signals with your SOPs, manuals, and maintenance history to recommend the next safe action.

  • Grounded in your documents, machine data, and local history
  • Explains faults, part numbers, torque specs, and safety interlocks
  • Escalates to a human expert only when the system should not decide
INTEL · LINE 04auto.log
14:22:14PLC: E-207 fault. Coolant pressure below threshold.
14:22:16AptVisor: Cross-checking CNC-04 manual + seal log.
14:22:18AptVisor: Likely coolant seal wear. Similar to 3 prior stops.
14:22:19AptVisor: → Start SOP-204 lockout, step 1 of 7.
14:24:02Worker: Lockout complete from phone field view.
14:31:25AptVisor: Fix path logged to facility knowledge base.
Why it works

Built on the systems your factory already runs.

AptVisor does not ask operators to trust generic AI. It grounds every recommendation in your machine signals, documents, maintenance history, and local operating context.

Data
connects PLC, OPC UA, SCADA, MES, sensors, and machine records
Grounded
answers from your SOPs, manuals, schematics, and maintenance history
Local
builds a facility-specific knowledge base from every stoppage and fix
Secure
supports on-prem and edge deployment for sensitive factory data
Traction

Built with manufacturers, not in a vacuum.

30+
manufacturer conversations completed to date
3
markets in growing pipeline: US, Turkey, and Germany
Live
private beta work focused on maintenance intelligence
Field
in-person facility visits informing product design
In conversations with
How it fits in

Start with the systems you already have. Build the knowledge base as work happens.

01
Connect data streams
Bring PLC, OPC UA, SCADA, MES, sensors, and machine records into one operational view.
02
Load facility context
SOPs, manuals, schematics, and maintenance history become the grounding layer for every answer.
03
Guide maintenance work
The dashboard explains anomalies and recommends next actions; phone or glasses help when workers leave the screen.
04
Log what happens
Every stoppage, fix, and field interaction strengthens the local knowledge base without manual data entry.
Let's map one machine

Bring your machine context.
We'll show the workflow.

30-minute demo using the way your floor actually works: a machine, a document, and the maintenance problem that slows the line down.

  • 1Share one machine, one SOP or manual, and the failure mode you care about.
  • 2We show how AptVisor turns that context into dashboard guidance and field assistance.
  • 3If the workflow is not a fit for your facility, we'll say so on the call.
REQUEST DEMO ACCESS